High-speed emulsification/emulsion tanks

High-speed emulsion tanks High-speed emulsification tanks. High-speed mixing tanks. High-speed blending tanks ISO 9001:2008.

Summarize:

This equipment is to blend the materials efficiently under mixing, pressing and cutting by the high-speed rotation of the impeller in the bottom, which is especially applicable for the mixture of sugar, starch, milk powder, egg powder products with the emulsifying agent, stabilizing agent and thickening agent, usually used in the mixing flow of formula milk powder, acidophilus milk, various drinks, ice cream, egg roll and waffles. We have adopted R-arc transition regarding the structural design to guarantee there is no dead corner to influence the sanitation, furthermore, the technical innovation has been carried out on the sealing structure for the mixing at the bottom to prolong the service life of the mechanic seal and bearing to the largest extent, and it has also saved the service cost for the clients.

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High-speed emulsification/emulsion tanks

 

 

 

According to the following standard:

1. The device is manufactured,checked and accepted in accordance with the JB/T4736-1997 “welded steel pressure vessel" standard.

2. According to Technical Requirements for Fabrication 0f Steel Chemical Vessels HG 20584—1998

3.Combined with steel pressure vessel regulations JB/T4709-2000 developed products in various welded joints of welding programs

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High-speed emulsification/emulsion tanks

 

 

 

Structure characteristics:

1. Adopt structure of internal tank and extemal package, with heat preservation materials inside.

2. Material are all sanitary stainless steel.

3. Humanized structure design and easy to operate.

4. Transition area of interior wall on tank adopts arc for ransition to ensure no dead corner of sanitation.

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High-speed emulsification/emulsion tanks

 

 

 

Configuration of tank:

1.Quick open manhole.

2. Various types of CIP cleaners.

3. Fly and insect resistant sanitary breathing cover.

4. Adjustable triangular bracket.

5. Dismountable materials input pipe assembly.

6. Thermometer (According to customer requirements)

7. Ladder ( According to customer requirements )

8. Liquid level meter and level controller ( According to customer requirements )

9. Eddy-proof board.

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High-speed emulsification/emulsion tanks

 

 

 

Main technical parameters

 

Effective volume (L)	Dimension of tank Inside D×W×H(mm×mm)	Diameter inlet&outlet (mm)	Thickness inside&outside (mm)	Heat preservation layer (mm)	Power/Rpm (kw)
400	900×900×500	38&51	3mm&2mm	50mm	11kw,1460r/min
500	1000×1000×500	38&51	3mm&2mm	50mm	11kw,1460r/min
600	1000×1000×600	38&51	3mm&2mm	50mm	11kw,1460r/min
1000	1100×1100×830	51&51	3mm&2mm	50mm	15kw,1460r/min
1500	1250×1250×1000	51&51	3mm&2mm	50mm	18kw,1460r/min
2000	1300×1300×1200	51&63	4mm&2mm	50mm	22kw,1460r/min

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High-speed emulsification/emulsion tanks

 

 

 

Technical Requirements:

 

1. Equipment used mechanical polishing, inner surface should be polished to 300MESH, outer surfacre should be welded joint, legs should be polished to 240MESH and Appearance using 2b.

2. Each tank has the leakage test for half an hour.If it has a jacket, after the successful test of a hydraulic test by inner tank, and then filling the insulation and fixing the outer jacket.

3. All welding is in accordance with the standard of JB/T4736-1997/JB/T4709-2000.

4. The welding structure type and size is in accordance with the standard of HG20583-1997.The flange welding according to relevant provisons of the standard of flange, The fillet weld leg size according to the thickness of a sheet.

5. The verticality is 1/400 between the flange flange agitator mounting surface and the axis of container.

6. All the leakage fillet weld should be ground smooth , butt weld should be polished to parallel and level with the base metal , all nozzles should be flanging and rounded Off.

7. All loose joint using the standard thread of SMS.

8. The hole of flange bolt should be equispaced 0°~180° with the main/vertical line of the  relative equipment

9. When the equipment is for hydraulic pressure test,it should control the contect of chlorine ion under 25mg/l in the water, and then which should be removed immediately.

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 High-speed emulsification/emulsion tanks

Drawing

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